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ADI OtoSense: Smart Motor Sensor (SMS)
Predictive maintenance for electric motors
In manufacturing, millions of low-voltage motors operate without monitoring, leading to:
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Inefficiencies
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Unplanned downtime
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Production interruption
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Product spoilage
To avoid these types of issues, Macnica ATD Europe offers ADI OtoSense solution's, Smart Motor Sensor (SMS). Based on an AI, it is a full turnkey hardware and software solution for condition-based monitoring.
SMS solution: turnkey AI-based hardware and software solution
Sensing technology
High performance sensors deliver higher quality data for analysis.
Machine learning
Securely sends data to the cloud to diagnose critical electrical and mechanical motor faults.
Advanced diagnosis
Notifications, diagnostic updates and recommendations provided through web and mobile applications.
SMS solution: benefits
Reduce overall costs:
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Reduce unforeseen downtimes & avoid catastrophic failures
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Extend period between overhauls
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Reduce route-based activities & optimize maintenance resource allocation
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Better manage spare parts and stock
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Increase the lifetime of your equipment
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Optimize motor efficiency
SMS solution: key advantages
Actionable Diagnostics
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Includes fault severity and recommended actions
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Performance indicates potential issues with the load or a change in the process that might require additional action
Diagnose 9 mechanical and electrical motor faults
Power System
Stator Winding
Rotor
Eccentricity
Motor Shaft / Balance
Bearing
Misalignment
Loose / Soft Foot
Cooling System
Automated
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No need to manually set alarms
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No manual device training required
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No experts required for initial analysis
Automatically generated diagnostics and alarms customized to your motor
When an electrical or mechanical fault is detected:
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Notification sent to the mobile app or web platform specifying the diagnosis
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Severity level of the fault expressed on a scale between 0 and 10
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Actions recommended to avoid downtime
Scalable
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Motor agnostic
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No wires, no additional gateways required
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Easy-to-use interface reduces training and device maintenance
Quick to setup, easy to use
Straithforward installation:
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Non-invasive, quick and easy to mount, the SMS can be deployed on any low-voltage mortr, new or used, within minutes, even while running
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Commissioning with a dedicated mobile app
SMS device highlights
Sensors
Best-in-class robust sensors and processing technologies to deliver high quality data
Vibration: 2 ADI high frequency bandwidth and low noise accelerometers for Z-, X-dual-axis vibration measurement
Temperature: 2 ADI sensors for motor frame and ambient temperature measurement
Magnetic flux: motor magnet flux sensor for motor rotation speed measurement
Power
Sustainable device, powered by 4 replaceable AA lithium batteries
SMS solution: trial kit
Experience the solution yourself with ADI OtoSense trial kit
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Validate ADI OtoSense Smart Motor Sensor (SMS) performance
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Experience its intuitive and easy to use interface
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Test in your environment or in your test lab
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Realize the SMS' value for your business
90 days license, up to 5 devices
Get started with ADI OtoSense's trial kit:
